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The thread take-up mechanism, feed mechanism, thread paths and hook have been further improved to enhance DDL-5550N responsiveness to material changes and to ensure consistent stitch quality.
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The machine inherits the desirable features, such as highspeed stitching performance 5,500sti/min, extreme stitching performance, ease of operation, and reliability, from the highly evaluated previous JUKI lockstitch machines.
The new model control box, which energy-saving mode is provided.The new model control box SC-920C has been newly developed. The control box is resistant to voltage fluctuations, noise, and vibration. The new model control box is provided with an energy-saving mode for the first time in a control box for sewing machines. It reduces power consumption during standby time when the motor is not rotating by approximately 25% (in comparison with the SC-910N). In addition, the current DDL-8700-7 is lavished with the latest energy-saving technologies, including the adoption of the latest compact servomotor M92, to be more friendly to the environment, as well as to provide the power reducing effect and to increase productivity.
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Switch between the standard zigzag stitching pattern and a 3-step zigzag stitching pattern with simple one-touch control. The operator can easily switch the needle-throwing pattern between the standard and 3-step zigzag stitching patterns using the lever located in the free space under the arm. When changing the sewing product or design, there's no need to adjust the sewing machine head or machine layout.
This is a cylinder-bed, lockstitch zigzag stitching machine based on the LZ-2284N-7 model. The cylinder-bed more than adequately facilitates the handling of tubular sewing products in circular sewing processes, thereby contributing to increased productivity and upgraded seam quality. This zigzag stitching machine is best suited to the attaching or counter stitching of elastic tape.
3-step zigzag stitching and scallop stitching can be changed over through fingertip control.The mechanism for changing over the type of stitching between standard zigzag stitching and 3-step zigzag stitching has been well-received in the market. Now, the sewing machine which is able to change over the type of stitching between 3-step zigzag stitching and scallop stitching which are frequently used for sewing girdles has been added to the LZ Series.
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The sewing machine provides the best-suited sewing performance according to the process and material.Change in feed timing has been a time-consuming operation. For the LZ-2290C, however, feed timing can be changed with ease by operating the operation panel. It is therefore possible to set the feed timing so as to produce the seam quality (soft⇔standard⇔hard) that is suited to the process. In addition, the feed locus can be changed to that for preventing material slippage. With these improvements, the sewing machine provides further enhanced responsiveness to materials.
Rotary-type active tension has been adopted.The LZ-2290C is the world's first sewing machine that comes with rotary-type active tension. Conventionally, it has been difficult to adjust the thread tension when the remaining amount of bobbin thread has reduced. This sewing machine, however, is able to correct and stabilize the thread tension by means of the active tension. In addition, the thread tension can be corrected according to the sewing speed, thereby contributing to improved seam quality.
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Digital setting of the top feed mechanismThe digital setting of the top feed mechanism can be carried out with a jog dial with a control panel.(Top feed amount can be adjusted and stored directly in memory.)
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Increased Productivity:The machine carries out a series of placket setting processes at 19 sec/pcs. It achieves 5.2 times as productive as general-purpose machines.
Stable Quality:Decreased Dimple-shaped depressionThe machine can sew V-shape stitch, and Dimple-shaped depression by automatic is fewer than by manual work. The machine can sew topstitch under placketTopstitch is produced at the place 1.5mm to 3.0mm from the edge of the under placket.
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The sewing of straight pockets (with flaps) on suits, jackets and pants (APW-895N/896N)The machine supports the sewing of straight pockets (with flaps) on suits, jackets, and pants.Double-/single-welt sewing can be changed over by the simple touch of a key on the operation panel.Increased adjustable range of sewing lengths (min. 18mm to the max. 220mm)
The sewing of slanted pockets (for sewing slanted flaps). (APW-896N)In addition to the APW-895N's functions, the APW-896N supports the sewing of slanted pockets (for sewing slanted flaps).The world's first computer-controlled sidewise cutting position of the corner knives enables easy adjustments of the knives simply by operating the panel.
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LK-1910
LK-1920 (with intermediate presser)
The sewing speed of 2,500 sti/min is the fastest-level sewing speed among the shape-tacking machines. The sewing machine has adopted a semi-rotary two-fold capacity hook. In addition, the sewing machine comes with enhanced functions such as the feeding frame with a higher lift and the direct-drive machine head that provides excellent responsiveness and stop accuracy support the machine’s high-speed performance, thereby achieving increased productivity.
This sewing machine can be used for a broad range of sewing such as attaching small parts, ruffling curtains, and attaching labels.
Slide-type thread take-up lever AMS-210EN-HL1306/7300The machine with a slide-type thread take-up lever is designed for improved stitching with heavy thread tension. JUKI's unique active tension mechanism which has been re-designed specifically for heavy-weight materials, as well as the slide-type thread take-up lever which is suited for sewing heavy-weight materials, increases the maximum tension by 50% more compared to that of the standard models of the JUKI AMS Series machines. The new model improves seam quality (thread tension) for sewing seat belts and general heavy-weight materials such as container belts and bags.
AMS-210EN-1510X: 150mm × Y: 100mmThe sewing machine flexibly supports the sewing of small articles such as labels and emblems. The sewing machine's small sewing area promises ease of use when handling small articles, thereby enabling smooth sewing operation.
AMS-210EN-2210X: 220mm × Y: 100mmThis model has a sewing area that is best-suited to the sewing of large parts, including the shape-tacking of jean pockets. With this model, you may recognize the higher productivity of the cycle machine.
AMS-221EN-2516X: 250mm × Y: 160mmThe sewing is best-suited to the sewing or large labels and emblems, the sewing of two or more pieces of small labels and emblems at one time, and the shape-tacking of bags and shoes. The sewing machine is applicable to a broad range of materials and processes while leading the industrial machine industry in terms of improvement in quality and the promotion of production that does not require sewing-machine operators to have special skills.
AMS-221EN-3020X: 300mm × Y: 200mmThe sewing machine is applicable to sewing products which require a wider sewing area than that of the "AMS-221EN-2516." It is best-suited to the attaching of the handles to bags and the shape-tacking of boots and shoes. The sewing machine is flexibly applicable to sewing requiring a medium sewing area.
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The machine prevents stitch skipping even when it runs at high speed, ensuring high-quality productsWith its low-tension sewing capability and the best-suited timing among the needle, looper, and feed, the machine forms even stitches with consistency at all times. The machine also prevents stitch skipping at a high speed to help promote high-grade manufacturing.
Strong feeding mechanism of the pullerThe puller incorporates a one-way clutch mechanism which contributes to consistent feeding of the material.(The mechanical part is protected by a cover for added safety.)
Thread take-up device which helps produce even stitches with consistencyThe feeding amount of needle thread is automatically adjusted to the pressure foot height during sewing, thereby producing even stitches with consistency.
The machine has been designed to achieve the best possible ease of threadingWhen the looper pushbutton (*) located on the operator side of the top of the machine head is pushed, the tip of the looper moves downward to allow the operator to thread the machine head with ease.
The differential feed adjusting lever is located on the front face of the machine headThe differential feed adjusting lever can be adjusted even during sewing, thereby effectively preventing cloth slippage between two plies.
Thread tensions can be separately established for various sections of a buttonhole such as eyelet sections and parallel sections The machine promises high-quality seams by smoothly responding to changes in stitch formation and allowing the operator to set a separate thread tension for the bartacking sections of buttonholes.
JUKI's established quality is achieved with simplified functions
Voice guidance for the operatorThis sewing machine is provided as standard with the voice-guidance system withclock function.The voice guidance can be used for the purpose of production support such as giving the operator information about the number of pieces produced, work progress management, and the operation rate of the sewing machine, though the initial setting is required.
Thread tensions can be separately established for various sections of a buttonhole such as eyelet sections and parallel sections The machine promises high-quality seams by smoothly responding to changes in stitch formation and allowing the operator to set a separate thread tension for the bartacking sections of buttonholes.
Speedy sewingThe machine sews buttons with an optimum number of stitches; 8, 16 or 32, according to the sewing conditions.
AttachmentsThe attachments used for your conventional machines are applicable as they are.
Stitch shape can quickly be changed over between and button-hole configurations (only for MB-1377)Stitch shape can easily be changed over between and button-hole configurations only by operating the lever.In addition, this single machine is able to sew two different kinds of buttons to save space and increase availability. (MB-1377)
Excellent seam quality and improved flexibilityIt comes with a direct-drive electronic feed driven by a compact AC servomotor to guarantee excellent seam quality and dramatically improve flexibility and maintainability.
The machine is able to independently sew various stitching shapes such as U-shaped stitching, X-shaped stitching, and Z-shaped stitchingThe machine has 55 different stitching patterns as standard. In addition to the sewing shapes, the buttonhole intervals and number of stitches can also be changed on the operation panel. The machine completely supports many different button specifications to increase its range of applicability, reduce costs associated with changes in specifications, and save the operator from having to adapt the machine to different specifications.
Custom patterns can be created on the PGM-20 and then used on the sewing machine.
JUKI's established quality is achieved with simplified functionsHigher productivityThe machine's starting, stopping, thread-trimming, up and down of button clamp jaw lever and the jump speeds have reduced to total cycle time. Higher flexibilityThis sewing machine quickly carries out sewing of various kinds of sewing patterns.The machine is provided as standard with 50 different sewing patterns. The machine permits easy changeover of sewing patterns for the effortless execution of an inexhaustible range of sewing specifications.The LK-1903S is also able to sew buttons using the same data used for the LK-1903 (Data in EP-ROM are enabled by conversion).
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The machine achieves beautifully finished seams of improved quality even when run at a high speed.The machine is widely applicable to the sewing of light- to heavy-weight materials. Since the machine is provided with a needle thread take-up mechanism and a looper thread take-up lever, it ensures high-quality, well-tensed, and soft seams with a beautiful texture that flexibly correspond to the elasticity of the materials even when run at speeds as high as 7,000 sti/min. In addition, the machine has a wider and brighter needle entry and provides improved responsiveness to the materials, thereby helping the operator use the machine more easily. The optimally-balanced design of the machine reduces both operating noise and vibration, contributing to more comfortable sewing work.
Oil stains on the sewing product are eliminated.- Oil splashes are substantially reduced to eliminate oil stains on sewing products, thereby upgrading the finished quality.- The frequency of stain removal or re-sewing is reduced.- The machine achieves a practical maximum sewing speed of 7,000sti/min.
The machine ensures both beautiful and upgraded seam quality at higher speeds.Since the machine comes with a needle-thread take-up mechanism as well as a looper thread take-up mechanism, to offer upgraded responsiveness from light- to heavy-weight materials with lower applied tension, it achieves well-tensed soft-feeling seams that flexibly correspond to the elasticity of the material at the maximum sewing speed of 8,000 to 8,500sti/min. To offer improved sewing capabilities as well as to prevent stitching misshapes, the machine is equipped as standard with the needle thread heat remover and needle cooler.
Excellent bottom and variable top feed mechanisms.-The locus of the top feed dog increases the surfaces of the top feed dog that horizontally synchronize with the bottom feed dog, to reliably feed the materials without damaging them. - The feed mechanism smoothly feeds light-weight materials softly or feeds heavy-weight materials with an increased cloth-biting force. - The fulcrum of the top feed locus can be set at the best-suited position according to the material or process.
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The machine incorporates a mechanism and parts that are optimum for the sewing of extra heavy-weight materials, such as an extra high-lift type upper looper, tractor foot and coarse type feed dog.
It demonstrates an excellent performance ability in the sewing of various kinds of heavy-weight materials such as jeans, raised fabric materials, mats and carpets.
The machine ensures both beautiful and upgraded seam quality at higher speeds.Since the machine comes with a needle-thread take-up mechanism as well as a looper thread take-up mechanism, to enable sewing with a lower tension applied to the material, it achieves soft-feeling high-quality seams.
Automatic thread trimmer with a material sensor.The MO-6800S(D) / DD Series of sewing machine is provided as standard with the side cutter with 2-point material sensor (DD22) and Chain-off the thread trimming device with a 3-point material sensor (DD23). Under the full-automatic mode, the material sensor detects the presence/absence of the material to prevent the operator from erroneously operating the side cutter, etc. In addition to the full-automatic mode, the manual mode and the semi-automatic mode can be selected.
The machine is equipped with the super-high-speed overlock machine head MO-6904SThe machine achieves a high-speed performance of up to 8,000 sti/min to promise increased productivity. The machine performs serging according to the material used, is capable of sewing with reduced thread tension, and promises consistent seam quality free from slip-off seams at curved parts of the material.
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The number of stitches and size of bartackingThe number of stitches to sew a belt-loop can be switched between; 28-, 36- and 42-stitches and the bartacking size can be easily changed through the operating panel. What's more, the user can create his/her own original sewing patterns in addition to the standard ones using JUKI's PGM-20 programming software developed for computer-controlled sewing machines.
The changeover of cutting method between cross-cutting and straight cuttingThe applicable loop width for the cross-cutting device is increased. In this model, both the cross-cutting device and the straight-cutting device can now cut the loop up to 20mm in width.
The machine time is 1.2 seconds per belt loop (with 28 stitches)The new machine head specifically developed for belt-loop attaching machines runs at a maximum sewing speed of 2,500rpm and is equipped with a direct-drive system that improves start-up performance and shortens sewing time. The belt-loop feeding device is now provided with a halfway standby capability for subsequent belt-loops, and its faster belt-loop supply action shortens the time required for supplying belt-loops and helps speed up the machine time to 1.2 seconds per belt-loop (with 28 stitches).
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Improved productivityThis machine not only reduces the time required for the belt-loop attaching process but also achieves labor-saving, such as the elimination of the previous process (belt-loop cutting). Productivity can be dramatically increased when one operator attends to two AB-1351 units.Productivity is dramatically increased when the operator attends to two AB-1351 units.Two AB-1351 units can be operated by only one operator. In the case where two AB-1351 units are placed, as shown in the picture, the operator is able to operate them alternately to attach belt-loops on two different garment bodies, thereby substantially increasing productivity.
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Operation panelThe sewing pattern data format is supported DXF, AI, PLT, and DST. Sewing pattern data in these formats are widely used in many sewing plants. As a result, the operation panel is able to use the customers’ existing sewing pattern data immediately. As many as 999 sewing patterns can be saved on the large-capacity memory of the operation panel. (Editing software is included with the accessory.)
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Operation panelThe sewing pattern data format is supported DXF, AI, PLT, and DST. Sewing pattern data in these formats are widely used in many sewing plants. As a result, the operation panel is able to use the customers’ existing sewing pattern data immediately. As many as 999 sewing patterns can be saved on the large-capacity memory of the operation panel. (Editing software is included with the accessory.)
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Patterns are identified by means of an RFID/Barcode reader to enable automatic reading of sewing dataSewing patterns are automatically identified by means of an RFID/ Barcode reader to automatically call up the relevant sewing program, thereby starting sewing quickly.*RFID (radio frequency identification): It is the technology to read and write data saved on IC chips through the wireless non-contact transfer of radiofrequency waves and is used to identify and manage products.
Operation panelThe sewing pattern data format is supported DXF, AI, PLT, and DST. Sewing pattern data in these formats are widely used in many sewing plants. As a result, the operation panel is able to use the customers’ existing sewing pattern data immediately. As many as 999 sewing patterns can be saved on the large-capacity memory of the operation panel. (Editing software is included with the accessory.)
Cloth trimmer specificationsThe cloth trimmer comes in two different knives and a laser.A. Rotary knifeThis knife is suited to the sewing products designed to have straight portions and curve portions.B. Laser cutterThis laser is suited to soft materials such as knit.Height of the intermediate presser at its lower dead point can be adjusted on the operation panelIt is possible to change the intermediate presser height at its lower dead point with no extra steps during sewing. This feature is particularly effective when sewing multi-layered portions of the material. Since the material is stably held by the intermediate presser, sewing troubles such as stitch skipping and thread breakage are prevented.
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Active tension for needle bar rotation 360°Market-prov active tension has been introduced to the needle thread tension controller.With the active tension, pinpoint changes in the needle thread tension during sewing are enabled. The needle thread tension, therefore, can be set in conjunction with the material thickness and can be corrected according to the direction of sewing on a stitch-by-stitch basis through the operation panel.