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JUKI Digital Industrial Sewing MachinesAs the leader in digital sewing machines, we’ve digitized adjustments that used to be done manually. Gone are the days of hunches, through our next generation sewing system the management of sewing performances and adjustments can be done digitally allowing for total accuracy and time reduction.
JUKI DDL-9000CFMS Series
FULLY DIGITAL - SINGLE NEEDLEDirect-drive, high-speed, sewing system with automatic thread trimmer
Commitment to “seam quality”is poised to enter a new era with JUKI’s next-generation sewing system. The change is driven by digitalization. Until recently, sewing machines have been adjusted by human operators based on personal hunches and experience.Now, with JUKI's digital sewing system DDL-9000CFMS, sewing machine adjustments are fully digitalized. The settings can be reproduced with total accuracy to perfectly suit the materials being sewn.
Commitment to “seam quality”is poised to enter a new era with JUKI’s next-generation sewing system. The change is driven by digitalization. Until recently, sewing machines have been adjusted by human operators based on personal hunches and experience.Now, with JUKI's digital sewing system DDL-9000CFMS, sewing machine adjustments are fully digitalized. The settings can be reproduced with total accuracy to perfectly suit the materials being sewn.
Vertically- and horizontally-driven digital feed mechanism
Thanks to the world's first vertically-driven digital feed mechanism, the feed dog height can be adjusted with ease according to the material fabric of product to be sewn, thereby improving seam quality. Thanks to this digital feed mechanism, thread trimming is carried out with the feed dog lowered in the case the shorter-thread remaining thread trimming function is enabled.As a result, the clearance provided between the throat plate and the material is eliminated, thereby stabilizing the length of thread remaining after thread trimming.The feed dog does not protrude the top surface of throat plate when the sewing machine stops with its needle bar up, thereby facilitating placement/removal of the material on/from the top surface of throat plate and preventing the material from being damaged by the feed dog.
Thanks to the world's first vertically-driven digital feed mechanism, the feed dog height can be adjusted with ease according to the material fabric of product to be sewn, thereby improving seam quality. Thanks to this digital feed mechanism, thread trimming is carried out with the feed dog lowered in the case the shorter-thread remaining thread trimming function is enabled.As a result, the clearance provided between the throat plate and the material is eliminated, thereby stabilizing the length of thread remaining after thread trimming.The feed dog does not protrude the top surface of throat plate when the sewing machine stops with its needle bar up, thereby facilitating placement/removal of the material on/from the top surface of throat plate and preventing the material from being damaged by the feed dog.
JUKI LH-4587CFG-7
FULLY DIGITAL - DOUBLE NEEDLEDirect-drive, high-speed, sewing system with automatic thread trimmer
Seam quality is improved by introducing the separately-driven right and left active tension mechanisms.
The needle thread tension is automatically corrected according the sewing speed. Consistently seam quality is, therefore, achieved regardless of changes in sewing speed.The needle thread tension is automatically corrected according to the remaining amount of bobbin thread. Seam quality is, therefore, stabilized even when the remaining amount of bobbin thread has reduced.In the case of using the automatic needle thread tension correction feature according to the remaining amount of bobbin thread, the bobbin-thread change notification signal is provided to warn the operator when the remaining amount of bobbin thread has reduced to the predetermined level.
Seam quality is improved by introducing the separately-driven right and left active tension mechanisms.
The needle thread tension is automatically corrected according the sewing speed. Consistently seam quality is, therefore, achieved regardless of changes in sewing speed.The needle thread tension is automatically corrected according to the remaining amount of bobbin thread. Seam quality is, therefore, stabilized even when the remaining amount of bobbin thread has reduced.In the case of using the automatic needle thread tension correction feature according to the remaining amount of bobbin thread, the bobbin-thread change notification signal is provided to warn the operator when the remaining amount of bobbin thread has reduced to the predetermined level.
Corner stitching capability has been improved
(only for the LH-4588C)
Changeover from the normal stitching to the corner stitching is carried out semi-automatically using the lever while ensuring ease of operation. The operator only needs to input data on the needle gauge/stitching angle through the operation panel. Then, the operator can start the corner stitching only by operating the lever during sewing. Thereafter, the sewing machine automatically changes the sewing mode between the normal stitching and the corner stitching. This means that even the inexperienced operator can produce consistent seam quality while improving productivity. In addition, the problem that the seam inside the corner stitching floats*1 can be solved by the active - tension correction function².
Changeover from the normal stitching to the corner stitching is carried out semi-automatically using the lever while ensuring ease of operation. The operator only needs to input data on the needle gauge/stitching angle through the operation panel. Then, the operator can start the corner stitching only by operating the lever during sewing. Thereafter, the sewing machine automatically changes the sewing mode between the normal stitching and the corner stitching. This means that even the inexperienced operator can produce consistent seam quality while improving productivity. In addition, the problem that the seam inside the corner stitching floats*1 can be solved by the active - tension correction function².
.png&height=115 "JUKI LK-1900BN Series")
JUKI LK-1900BN Series
Digital Bartack Machine
LK-1900BNLK-1900BNLK-1901BNLK-1902BN
Machine is mounted with inbuilt NFC (Near Field Communication) and communication devices capable of a 2-way data transmission
Data on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially-available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software updates can be carried out with ease using a USB thumb drive. Data items of sewing can be numerically managed to ensure “stable quality” and “reduction in time required for setup changes”. Quantified sewing data can be externally taken from the sewing machine using an Android tablet or USB thumb drive. *Android OS Version 6.0 is recommended to use JUKI Smart APP. (Operation is confirmed with respect to Versions 5.0 and later. ) Contact JUKI distributor in your area for how to use the application software.
Bird's nest preventing / Shorter-thread remaining functions (LK-1900BNB)Thanks to the Bird’s nest preventing / shorter-thread remaining functions, manual thread-nipping is no longer required and gives soft and smooth feeling on the bartaking sections where directly contact skin such as brassieres and tank tops.
JUKI LK-1900BN/X75024 Series
EXPANDED SEWING AREA: 50mm X 50mm
Digital Bartack Machine
Machine is mounted with inbuilt NFC (Near Field Communication) and communication devices capable of a 2-way data transmission
Data on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially-available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software updates can be carried out with ease using a USB thumb drive. Data items of sewing can be numerically managed to ensure “stable quality” and “reduction in time required for setup changes”. Quantified sewing data can be externally taken from the sewing machine using an Android tablet or USB thumb drive. *Android OS Version 6.0 is recommended to use JUKI Smart APP. (Operation is confirmed with respect to Versions 5.0 and later. ) Contact JUKI distributor in your area for how to use the application software.
JUKI LK-1903BN SeriesLockstitch, Button Sewing System of standard type
LK-1903BNBLK-1903BNLK-1903BN/BR35
The machine achieves sewing speed of 2,700sti/min The machine's thread-trimming etc. have been increased to significantly shorten total cycle time. The machine is provided as standard with 50 different sewing patterns at higher productivity. The LK-1903BN is a lockstitch button sewing machine which is not only applicable to many different sewing specifications but also able to carry out cycle sewing and produces high-quality seams.
Management of sewing performance and sewing machine by the utilization of IoT (Internet of Things)Data on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially-available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software update can be carried out with ease using a USB thumb drive. Data items of sewing can be numerically managed to ensure "stable quality" and "reduction in time required for setup changes". Quantified sewing data can be externally taken from the sewing machine using an Android tablet or USB thumb drive. *Android OS Version 6.0 is recommended to use JUKI Smart APP. (Operation is confirmed with respect to Versions 5.0 and later. ) Contact JUKI distributor in your area for how to use the application software.
Management of sewing performance and sewing machine by the utilization of IoT (Internet of Things)Data on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially-available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software update can be carried out with ease using a USB thumb drive. Data items of sewing can be numerically managed to ensure "stable quality" and "reduction in time required for setup changes". Quantified sewing data can be externally taken from the sewing machine using an Android tablet or USB thumb drive. *Android OS Version 6.0 is recommended to use JUKI Smart APP. (Operation is confirmed with respect to Versions 5.0 and later. ) Contact JUKI distributor in your area for how to use the application software.
.jpg&height=261 "JUKI LU-2800V-7 Series")
JUKI LU-2800NV-7 Series
DIGITAL, SINGLE NEEDLE, UNISON FEED,
LOCKSTITCH
LU-2800NV-7 Series
Management of sewing performance and sewing machine by the utilization of IoT (Internet of Things)Management, browsing, and editing of data can be carried out on the application softwareData on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software updates can be carried out with ease using a USB thumb drive. Data items of sewing can be numerically managed to ensure “stable quality” and reduction in time required for setup changes. Quantified sewing data can be externally taken from the sewing machine using an Android tablet or USB thumb drive.
Adjustment of sewing condition is displayed on one screenSewing conditions can be set easily since sewing conditions such as thread tension, stitch length, presser foot pressure, alternate vertical movement amount, etc. are displayed on one screen.
Adjustment of sewing condition is displayed on one screenSewing conditions can be set easily since sewing conditions such as thread tension, stitch length, presser foot pressure, alternate vertical movement amount, etc. are displayed on one screen.
JUKI MS-1261A/DWSHigh-speed, feed-off-the-arm, 3-needle double chainstitch sewing system (Digital workstation)
MS-1261A/DWS
The multi-layered part detection sensor helps feed the material smoothly allowing the sewing machine to produce beautiful seamsThe MS-1261A is provided with digital functions for preventing stitch skipping and stitch gathering as well as for supporting smooth feed of multi-layered parts of materials that are considerably heavier in weight than the other parts of materials. These capabilities are highly required in sewing jeans.The newly-developed machine head is provided as standard with the presser foot pressure control function that has the multi-layered part detection sensor. In combination with the belt-type digital cloth puller which enables the digital setting of the belt presser foot pressure and feed length, the sewing machine achieves "more beautifully finished seams".Support to the digital control facilitates the adjustment of sewing for various kinds of materials. Even when sewing heavy-weight materials, the sewing system produces soft and beautiful seams.
Prevention of stitch skippingThrough the improvement to the feed locus, needle bending is prevented by decreasing the feed amount when the needle penetrates the material. As a result, the looper thread is securely retained to ensure stable loop formation, thereby allowing the looper to catch the needle thread appropriately to produce seams without fail. In addition, the backward-moving type needle guard helps feed heavy-weight materials smoothly, thereby preventing the occurrence of stitch skipping.
JUKI MEB-3900 SeriesComputer-Controlled, Eyelet Buttonholing Sewing System (for jeans and cotton pants)
Machine time is substantially reducedThe MEB-3900 reduces the machine time due to its maximum sewing speed of 2,500 sti/min and its speed-up cloth cutting knife, thereby demonstrating increased productivity.Then newly adopted direct-driven main shaft by means of a compact AC servomotor not only achieves enhanced responsiveness but also achieves both reduced noise and reduced vibration. In addition, the machine has adopted an air-driven cloth cutting knife that promises excellent responsiveness and operates faster than the conventional knife.
Management of sewing performance and sewing machine by the utilization of IoT (Internet of Things)Management, browsing, and editing of data can be carried out on the application softwareData on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software updates can be carried out with ease using a USB thumb drive.Data items of sewing can be numerically managed to ensure "stable quality" and "reduction in time required for setup changes".Quantified sewing data can be externally taken from the sewing machine using an Android tablet or USB thumb drive.*Android OS Version 6.0 is recommended to use JUKI Smart APP. (Operation is confirmed with respect to Versions 5.0 and later.)
JUKI LBH-1790AN SERIES
DIGITAL BUTTONHOLE MACHINE
LBH-1790ANB (Shorter-thread remaining functions)
LBH-1790AN
LBH-1795AN (120mm presser type)
LBH-1796AN (220mm presser type)
The length of the remaining bobbin thread becomes shorter, less than 2.5mm on average
The newly-developed shorter-thread remaining mechanism trims the thread short and eliminates the trouble of manual thread nipping.
Management of sewing performance and sewing machine by the utilization of IoT (Internet of Things)Management, browsing, and editing of data can be carried out on the application software
Data on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software updates can be carried out with ease using a USB thumb drive.
The newly-developed shorter-thread remaining mechanism trims the thread short and eliminates the trouble of manual thread nipping.
Management of sewing performance and sewing machine by the utilization of IoT (Internet of Things)Management, browsing, and editing of data can be carried out on the application software
Data on sewing machine adjustments made according to the product to be sewn can be transferred to a commercially available Android tablet in contactless mode. This enables quick check for uniform settings as well as confirmation of conditions of sewing machines in a sewing line, thereby facilitating setup changes. The operation panel is also provided as standard with a USB port. Data management and software updates can be carried out with ease using a USB thumb drive.
JUKI PLC-2700V-7 SeriesSemi-dry Direct-drive, Post-bed, Unison-feed, Lockstitch Sewing System with Vertical-axis Large Hook
PLC-2710V-7PLC-2760V-7
Digital sewing system proposes the production process added with a computerized new value to all the people who engage in production.
Sewing Adjustment DigitalizationDigitalization adjustment made possible for core specifications such as thread tension, pitch length, sewing speed, presser foot pressure, and alternating vertical movement. Crucial adjustment work is now made simple without excessive experience and skills while reinforcing high-quality reproductions. Man-hours in setup changing and maintenance are substantially reduced. Password protection is introduced to ensure that alteration of settings by an unauthorized third party is prevented.
Sewing conditions are featured on one displayUsers can now easily grasp relative conditions from the information displayed in one glance. A 4.3-inch colored touch panel is adopted as an intuitive graphical user interface, enhancing usage simplicity.
Sewing Adjustment DigitalizationDigitalization adjustment made possible for core specifications such as thread tension, pitch length, sewing speed, presser foot pressure, and alternating vertical movement. Crucial adjustment work is now made simple without excessive experience and skills while reinforcing high-quality reproductions. Man-hours in setup changing and maintenance are substantially reduced. Password protection is introduced to ensure that alteration of settings by an unauthorized third party is prevented.
Sewing conditions are featured on one displayUsers can now easily grasp relative conditions from the information displayed in one glance. A 4.3-inch colored touch panel is adopted as an intuitive graphical user interface, enhancing usage simplicity.
JUKI LZ-2290C-7 SeriesSemi-Dry head, Digital Zigzag Stitch Sewing System
LZ-2290C-7LZ-2290C
Horizontal-/vertical-drive digital feed mechanism.
The horizontal-/vertical-feed mechanism is controlled by motor. The sewing machine can be adjusted with ease by operating the operation panel.
The sewing machine provides the best-suited sewing performance according to the process and material.Change in feed timing has been a time-consuming operation. For the LZ-2290C, however, feed timing can be changed with ease by operating the operation panel. It is therefore possible to set the feed timing so as to produce the seam quality (soft⇔standard⇔hard) that is suited to the process. In addition, the feed locus can be changed to that for preventing material slippage. With these improvements, the sewing machine provides further enhanced responsiveness to materials.
Rotary-type active tension has been adopted.The LZ-2290C is the world's first sewing machine that comes with rotary-type active tension. Conventionally, it has been difficult to adjust the thread tension when the remaining amount of bobbin thread has reduced. This sewing machine, however, is able to correct and stabilize the thread tension by means of the active tension. In addition, the thread tension can be corrected according to the sewing speed, thereby contributing to improved seam quality.
JUKI AMS-221FHL-2516 and JUKI AMS-221FHL-3020
Computer-controlled Cycle Machine with Input Function
AMS-221FHL-2516 (250mm x 160mm)
AMS-221FHL-3020 (300mm x 200mm)
Industry's most accurate needle entry point is ensuredIncreased rigidity and JUKI's unique high-performance feed control system contribute to increased feed accuracy, thereby reducing uneven material feed during outward/inward sewing. Uneven material feed during outward/inward sewing is reduced. In addition, for the feed system of the feeding frame, either the intermittent feed or the continuous feed can be selected.
High-quality seams that respond to heavy-weight materials and light-weight materialsThe thread clamp mechanism and the feed mechanism that succeeded JUKI's unique technologies have been reviewed for improvement. As a result, more beautifully-finished seams are now produced. In addition, the main-shaft retry function can be selected with the memory switch. This improves the penetration force of the needle when sewing heavy-weight materials.
High-quality seams that respond to heavy-weight materials and light-weight materialsThe thread clamp mechanism and the feed mechanism that succeeded JUKI's unique technologies have been reviewed for improvement. As a result, more beautifully-finished seams are now produced. In addition, the main-shaft retry function can be selected with the memory switch. This improves the penetration force of the needle when sewing heavy-weight materials.
JUKI AMS-221F3020R/AW-3
(With Automatic bobbin-thread winding and feeding device)
Industry's most accurate needle entry point is ensuredIncreased rigidity and JUKI's unique high-performance feed control system contribute to increased feed accuracy, thereby reducing uneven material feed during outward/inward sewing. Uneven material feed during outward/inward sewing is reduced. In addition, for the feed system of the feeding frame, either the intermittent feed or the continuous feed can be selected.
AW-3 Automatic bobbin-thread winding and feeding deviceAMS-221F has high sewing machine operation rate and bobbin thread occurs frequently replacement. Since the AW-3 changes the bobbin automatically before the bobbin-thread runs out and bobbin-thread is wound during sewing, the operator is able to concentrate on sewing without worrying about shortage of bobbin thread.In addition, only two bobbin cases are required for sewing. As a result, burdensome control of bobbin thread tension and bobbin-changing work are no longer required, thereby contributing to increased productivity.
AW-3 Automatic bobbin-thread winding and feeding deviceAMS-221F has high sewing machine operation rate and bobbin thread occurs frequently replacement. Since the AW-3 changes the bobbin automatically before the bobbin-thread runs out and bobbin-thread is wound during sewing, the operator is able to concentrate on sewing without worrying about shortage of bobbin thread.In addition, only two bobbin cases are required for sewing. As a result, burdensome control of bobbin thread tension and bobbin-changing work are no longer required, thereby contributing to increased productivity.
.jpg&height=172 "JUKI AW-3")
JUKI AW-3Automatic Bobbin-Thread Winding and Feeding Device
The automatic bobbin-thread winding and feeding device (AW-3) which is suited to the sewing of large articles such as car seats are optionally available. In the case of sewing large articles, etc, a large quantity of bobbin thread is consumed during the sewing of one article. This means that the replacement of bobbin frequently occurs. Since the AW-3 changes the bobbin automatically before the bobbin-thread runs out and bobbin-thread is wound during sewing, the operator is able to concentrate on sewing without worrying about a shortage of bobbin thread. In addition, only two bobbin cases are required for sewing. As a result, burdensome control of bobbin thread tension and bobbin-changing work are no longer required, thereby contributing to increased productivity.